Setup Reduction

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  1. no setup documentation (setup sheets)
  2. tools not specified prior to release to floor
  3. looking for inserts
  4. proper torx wrenches-standard or plus
  5. proper collet sizes
  6. time wasted looking for drills, taps, endmills etc.
  7. operator not trained on setup techniques
  8. setup items not standardized
  9. consider doing a 5S !!!

Nice idea for a setup cart for a cell or department.

workbench

WP_20160118_15_03_11_Pro

 

 

This setup will help with setup reduction time.

 

WP_20160118_15_03_21_Pro

 

 

Best practice to organize jaw inventory.

 

Use your 3 jaw chuck to hold 5C collets if you need some fast changeover on short run lots. You will need to bore the jaws to the contour of the collet shape but this is a nice quick way to run thru multiple setups in a quick fashion.

5C_Jaws

To add table space and reduce setups on a small to medium vertical mill you can add a 4th axis to the machine. You can configure these in different fashions to meet your production needs. Here are a few ideas for using the 4th axis to reduce your setup time on a mill.

4THAXIS 4thAxisTombstone get-attachment5_zpsab885d79indexable_workholding_kit

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